1 00:00:42,030 --> 00:00:39,480 the dawn of a new day holding the 2 00:00:45,750 --> 00:00:42,040 promise of new discoveries new 3 00:00:53,370 --> 00:00:45,760 challenges new accomplishments a new 4 00:00:59,149 --> 00:00:53,380 beginning America's space program is 5 00:01:07,800 --> 00:01:02,160 it's a whole new world out there we 6 00:01:13,410 --> 00:01:07,810 belong in space I think the shuttle is 7 00:01:14,960 --> 00:01:13,420 the epitome of flight the people that's 8 00:01:20,389 --> 00:01:14,970 what makes it really all come together 9 00:01:25,410 --> 00:01:23,160 of us have the kind of a pride and the 10 00:01:27,359 --> 00:01:25,420 feeling forget our job done that we're 11 00:01:30,620 --> 00:01:27,369 really putting that above a lot of our 12 00:01:33,210 --> 00:01:30,630 personal needs and personal activities 13 00:01:35,160 --> 00:01:33,220 these are the people of the marshall 14 00:01:37,460 --> 00:01:35,170 space flight center shuttle projects an 15 00:01:41,340 --> 00:01:37,470 integral part of that new beginning 16 00:01:45,990 --> 00:01:41,350 their job the redesign and certification 17 00:01:48,690 --> 00:01:46,000 of the shuttles propulsion elements the 18 00:01:52,620 --> 00:01:48,700 external tank the structural backbone of 19 00:01:54,510 --> 00:01:52,630 the space transportation system the main 20 00:01:56,609 --> 00:01:54,520 engines the most technologically 21 00:02:00,149 --> 00:01:56,619 advanced liquid fueled engines ever 22 00:02:02,580 --> 00:02:00,159 built and the solid rocket booster with 23 00:02:09,520 --> 00:02:02,590 the largest solid propellant motor ever 24 00:02:15,920 --> 00:02:12,020 hundreds of dedicated men and women 25 00:02:19,310 --> 00:02:15,930 across the country government and 26 00:02:47,310 --> 00:02:19,320 industry working side-by-side to a 27 00:02:47,320 --> 00:02:55,430 rebuilding the country space program 28 00:03:00,240 --> 00:02:57,720 assembling the finest technical 29 00:03:03,120 --> 00:03:00,250 scientific and management resources to 30 00:03:16,380 --> 00:03:03,130 study and analyze every aspect of the 31 00:03:21,510 --> 00:03:18,840 these exhaustive review efforts from 32 00:03:23,220 --> 00:03:21,520 outside and within the agency culminated 33 00:03:24,900 --> 00:03:23,230 with the issuance of a set of actions 34 00:03:30,059 --> 00:03:24,910 from the NASA associate administrator 35 00:03:31,710 --> 00:03:30,069 for Space Flight Bob Marshall manager of 36 00:03:34,740 --> 00:03:31,720 the shuttle project office at the 37 00:03:36,330 --> 00:03:34,750 Marshall Space Flight Center explains he 38 00:03:37,920 --> 00:03:36,340 established the requirements that he 39 00:03:40,380 --> 00:03:37,930 felt were necessary for us to have a 40 00:03:42,120 --> 00:03:40,390 safe return to flight these requirements 41 00:03:44,790 --> 00:03:42,130 are identified in a letter that she is 42 00:03:47,790 --> 00:03:44,800 dated March 24 that preceded the 43 00:03:50,190 --> 00:03:47,800 Commission report of june six 1986 44 00:03:51,840 --> 00:03:50,200 however it included the points that were 45 00:03:53,490 --> 00:03:51,850 recovered within the Commission report 46 00:03:55,290 --> 00:03:53,500 the first of these is probably more 47 00:03:57,210 --> 00:03:55,300 important was a reassessment of the 48 00:03:59,790 --> 00:03:57,220 entire program management structure and 49 00:04:01,410 --> 00:03:59,800 its operation it provided the 50 00:04:03,210 --> 00:04:01,420 requirement and we have since then 51 00:04:05,610 --> 00:04:03,220 establish that we would have a program 52 00:04:08,729 --> 00:04:05,620 line of communications which we referred 53 00:04:10,949 --> 00:04:08,739 to as level 3 2 1 and we also have an 54 00:04:12,780 --> 00:04:10,959 institutional which is the center 55 00:04:14,940 --> 00:04:12,790 directors and the organizations within 56 00:04:19,500 --> 00:04:14,950 each of the centers with report today 57 00:04:22,290 --> 00:04:19,510 truly the second of his of course was 58 00:04:25,469 --> 00:04:22,300 the redesign of the joint and the SRM 59 00:04:27,420 --> 00:04:25,479 redesign is progressing very well the 60 00:04:29,880 --> 00:04:27,430 third of these was a design requirements 61 00:04:31,409 --> 00:04:29,890 verification there are some modification 62 00:04:33,300 --> 00:04:31,419 being made both to the requirements as 63 00:04:37,860 --> 00:04:33,310 well as to the hardware and as to the 64 00:04:40,080 --> 00:04:37,870 verification process the fourth of these 65 00:04:42,659 --> 00:04:40,090 is a review of the critical items list 66 00:04:44,580 --> 00:04:42,669 and a review of the theme of sale or 67 00:04:47,340 --> 00:04:44,590 theme of failure modes effects analysis 68 00:04:48,780 --> 00:04:47,350 there have been at least three rather 69 00:04:50,970 --> 00:04:48,790 significant items at 70 00:04:52,830 --> 00:04:50,980 uncovered in this reassessment which 71 00:04:54,630 --> 00:04:52,840 will help us to make the vehicle more 72 00:04:56,400 --> 00:04:54,640 safe but more importantly we have 73 00:04:58,080 --> 00:04:56,410 identified a number of the failure modes 74 00:05:00,150 --> 00:04:58,090 that can be eliminated through design 75 00:05:03,540 --> 00:05:00,160 and we are doing that in the critical 76 00:05:05,340 --> 00:05:03,550 item one type category we also are 77 00:05:07,770 --> 00:05:05,350 addressing a complete review which is 78 00:05:09,960 --> 00:05:07,780 item 5 of the operation and maintenance 79 00:05:12,720 --> 00:05:09,970 documents these documents are the KSC 80 00:05:14,700 --> 00:05:12,730 documents which provide the instructions 81 00:05:16,320 --> 00:05:14,710 for the people there to check out the 82 00:05:19,080 --> 00:05:16,330 hardware as it arrives from our design 83 00:05:20,910 --> 00:05:19,090 center additionally we are looking again 84 00:05:23,250 --> 00:05:20,920 at the launch abort and launch flight 85 00:05:25,620 --> 00:05:23,260 launch rules there are a number of those 86 00:05:27,870 --> 00:05:25,630 which are not going to be changed but as 87 00:05:29,730 --> 00:05:27,880 a result of FEMA sill will be some added 88 00:05:31,800 --> 00:05:29,740 potentially that will address final 89 00:05:33,780 --> 00:05:31,810 checks to be sure that the category one 90 00:05:36,690 --> 00:05:33,790 or critical one failures are in fact 91 00:05:38,850 --> 00:05:36,700 well checked out prior to launch the 92 00:05:41,910 --> 00:05:38,860 seventh one of these is the first light 93 00:05:44,310 --> 00:05:41,920 years operations we have addressed those 94 00:05:46,440 --> 00:05:44,320 areas with any operational part of the 95 00:05:48,240 --> 00:05:46,450 program that allow us to return to 96 00:05:50,700 --> 00:05:48,250 flight and complete our flight 97 00:05:52,860 --> 00:05:50,710 assignments like we came out of the last 98 00:05:54,810 --> 00:05:52,870 series of Lights and have not lost any 99 00:05:56,250 --> 00:05:54,820 of the enthusiasm for the people there 100 00:05:58,710 --> 00:05:56,260 more importantly any of the knowledge 101 00:06:00,780 --> 00:05:58,720 that's necessary for flight the number 102 00:06:02,700 --> 00:06:00,790 eight item from dick truely's letter is 103 00:06:04,920 --> 00:06:02,710 a development of a substantive safe 104 00:06:07,110 --> 00:06:04,930 flight rate we have reassessed that 105 00:06:08,310 --> 00:06:07,120 recently and we are now attempting to 106 00:06:10,050 --> 00:06:08,320 make sure that we have a safe flight 107 00:06:13,230 --> 00:06:10,060 rate that is somewhere in the 108 00:06:14,820 --> 00:06:13,240 neighborhood of 14 to 16 the last item a 109 00:06:16,140 --> 00:06:14,830 dick Trudy's letter was referred to as 110 00:06:21,060 --> 00:06:16,150 the bottom line 111 00:06:22,980 --> 00:06:21,070 do have in fact an organizational 112 00:06:25,170 --> 00:06:22,990 structure staffed with the kinds of 113 00:06:27,210 --> 00:06:25,180 people in the proper positions that 114 00:06:30,150 --> 00:06:27,220 allow us to return to flight safely and 115 00:06:31,890 --> 00:06:30,160 maintain the kind of decision trail that 116 00:06:34,850 --> 00:06:31,900 is necessary to assure that we don't 117 00:06:37,200 --> 00:06:34,860 have another type accident of the 51 m 118 00:06:38,850 --> 00:06:37,210 overall the marshall center in my 119 00:06:41,790 --> 00:06:38,860 opinion as well as our contractor 120 00:06:43,170 --> 00:06:41,800 friends are at this point improved 121 00:06:45,420 --> 00:06:43,180 substantially and not on the 122 00:06:47,550 --> 00:06:45,430 communications but through outlook and 123 00:06:51,690 --> 00:06:47,560 their participation in the program and i 124 00:06:54,270 --> 00:06:51,700 believe as I look down toward 1988 there 125 00:06:56,220 --> 00:06:54,280 will be a readiness for launch we will 126 00:06:58,830 --> 00:06:56,230 have covered all of the quote basis 127 00:07:01,140 --> 00:06:58,840 unquote and we will be in a position at 128 00:07:03,900 --> 00:07:01,150 a posture to have a fight that is safe 129 00:07:17,290 --> 00:07:03,910 and again put this nation back into 130 00:07:22,850 --> 00:07:20,330 with clearly defined guidelines and 131 00:07:24,950 --> 00:07:22,860 objectives each project is involved in 132 00:07:28,790 --> 00:07:24,960 the business of returning to safe flight 133 00:07:31,309 --> 00:07:28,800 operations Porter Bridwell manager of 134 00:07:35,809 --> 00:07:31,319 the external tank project shortly after 135 00:07:38,420 --> 00:07:35,819 51 L we aggressively stepped into the 136 00:07:41,659 --> 00:07:38,430 reassessment activities what we wanted 137 00:07:44,450 --> 00:07:41,669 to assure our self of in reassessing the 138 00:07:46,939 --> 00:07:44,460 toll hardware on the tank was to assure 139 00:07:48,709 --> 00:07:46,949 herself number one we had identified all 140 00:07:52,670 --> 00:07:48,719 the single point where years an external 141 00:07:54,579 --> 00:07:52,680 tank and secondly after doing that is to 142 00:07:57,860 --> 00:07:54,589 assure ourselves from a test 143 00:08:00,529 --> 00:07:57,870 verification design standpoint that 144 00:08:02,689 --> 00:08:00,539 those were acceptable risk for the next 145 00:08:06,589 --> 00:08:02,699 slide of the external tankers has 146 00:08:08,480 --> 00:08:06,599 protected Thomas worth vice-president 147 00:08:10,339 --> 00:08:08,490 external tank project for Martin 148 00:08:12,320 --> 00:08:10,349 Marietta while the return to flight 149 00:08:13,999 --> 00:08:12,330 activities are going on we still are in 150 00:08:16,459 --> 00:08:14,009 production here at Martin Marietta miss 151 00:08:18,589 --> 00:08:16,469 you we are also looking at how we build 152 00:08:21,260 --> 00:08:18,599 a tank to certify that that process is 153 00:08:23,300 --> 00:08:21,270 correct taking the design requirements 154 00:08:25,490 --> 00:08:23,310 how they're implemented down through the 155 00:08:28,189 --> 00:08:25,500 bill procedures and then actually how 156 00:08:31,010 --> 00:08:28,199 the tank is built I'm happy to say that 157 00:08:33,500 --> 00:08:31,020 in review of this process we have found 158 00:08:34,969 --> 00:08:33,510 that the process is right and the tanks 159 00:08:38,209 --> 00:08:34,979 are building are built to the 160 00:08:40,819 --> 00:08:38,219 engineering our scale is a 100 161 00:08:43,219 --> 00:08:40,829 their attitude and their performance 162 00:08:45,619 --> 00:08:43,229 particularly in production there is 163 00:08:48,410 --> 00:08:45,629 somewhere between 95 two hundred percent 164 00:08:51,100 --> 00:08:48,420 because we are building better parts out 165 00:08:53,480 --> 00:08:51,110 here now even even better than before 166 00:08:56,360 --> 00:08:53,490 NASA's overall commitment to mission 167 00:08:57,980 --> 00:08:56,370 success is the the overriding factor 168 00:09:07,190 --> 00:08:57,990 here and i want to say the shuttle fly 169 00:09:12,060 --> 00:09:09,450 Space Shuttle main engine project 170 00:09:14,310 --> 00:09:12,070 manager Joe Lombardo we were feeling 171 00:09:17,400 --> 00:09:14,320 quite confident with the ssme as it flew 172 00:09:20,340 --> 00:09:17,410 in the prior 25 flights but we saw the 173 00:09:22,940 --> 00:09:20,350 opportunity given this downtime to go 174 00:09:25,200 --> 00:09:22,950 ahead and through design analysis 175 00:09:27,200 --> 00:09:25,210 develop some product improvements and 176 00:09:29,850 --> 00:09:27,210 then subject them to grant test exposure 177 00:09:32,520 --> 00:09:29,860 many many good ideas were developed by 178 00:09:34,760 --> 00:09:32,530 the combined government and prime 179 00:09:39,660 --> 00:09:34,770 contractor team that is Rocketdyne 180 00:09:41,340 --> 00:09:39,670 division of rockwell international we we 181 00:09:43,830 --> 00:09:41,350 were able to get these changes into 182 00:09:45,720 --> 00:09:43,840 hardware get him to the test stand and 183 00:09:49,170 --> 00:09:45,730 we started a very aggressive ground test 184 00:09:51,300 --> 00:09:49,180 program ray to lender the Marshall Space 185 00:09:54,120 --> 00:09:51,310 Flight Center resident office manager at 186 00:09:55,800 --> 00:09:54,130 rocketdyne a really significant thing in 187 00:09:57,570 --> 00:09:55,810 this program right now is in the last 188 00:10:00,330 --> 00:09:57,580 six months that we have tremendously 189 00:10:02,460 --> 00:10:00,340 accelerated the test program and this is 190 00:10:05,520 --> 00:10:02,470 where it really all comes together with 191 00:10:07,380 --> 00:10:05,530 the ssme we can truly simulate what we 192 00:10:09,720 --> 00:10:07,390 do in flight on the ground in each and 193 00:10:11,940 --> 00:10:09,730 every test we can do it on multiple 194 00:10:14,400 --> 00:10:11,950 samples and over and over again and 195 00:10:16,260 --> 00:10:14,410 through that process we really find out 196 00:10:18,720 --> 00:10:16,270 what our margins are where our weak 197 00:10:20,490 --> 00:10:18,730 links are where our strong points are it 198 00:10:23,710 --> 00:10:20,500 gives us the confidence to get back into 199 00:10:27,500 --> 00:10:23,720 flight safely and efficiently 200 00:10:29,750 --> 00:10:27,510 Bob pastor vice president ssme program 201 00:10:31,910 --> 00:10:29,760 manager for Rocketdyne we have a lot of 202 00:10:34,820 --> 00:10:31,920 hardware the build a lot of testing to 203 00:10:37,160 --> 00:10:34,830 perform we're working hard hours and 204 00:10:38,960 --> 00:10:37,170 we're all working together both 205 00:10:40,430 --> 00:10:38,970 Rocketdyne and again and NASA team in 206 00:10:43,580 --> 00:10:40,440 accomplishing what has to be done before 207 00:10:46,610 --> 00:10:43,590 we fly again all the employees take a 208 00:10:48,410 --> 00:10:46,620 personal pride and delivering Hardware 209 00:10:51,020 --> 00:10:48,420 in an engine that has to perform 210 00:10:53,450 --> 00:10:51,030 perfectly every time there's not only a 211 00:10:55,820 --> 00:10:53,460 technical commitment to the ssme but 212 00:10:58,280 --> 00:10:55,830 there's also emotional commitment the 213 00:11:07,340 --> 00:10:58,290 shuttle it's one of the greatest things 214 00:11:12,200 --> 00:11:09,890 solid rocket booster project manager 215 00:11:15,410 --> 00:11:12,210 Gerald Smith we're in the process of 216 00:11:17,660 --> 00:11:15,420 redesign of the the joints in a solid 217 00:11:20,630 --> 00:11:17,670 rocket motor and other parts of the 218 00:11:24,650 --> 00:11:20,640 motor that we found where we could 219 00:11:27,200 --> 00:11:24,660 provide performance margin and so that's 220 00:11:28,730 --> 00:11:27,210 a major activity that is required to be 221 00:11:31,970 --> 00:11:28,740 completed as a part of our return to 222 00:11:34,130 --> 00:11:31,980 flight we initially established a team 223 00:11:36,200 --> 00:11:34,140 at Marshall to work very closely with 224 00:11:40,070 --> 00:11:36,210 Morton Thiokol in the redesign of the 225 00:11:41,630 --> 00:11:40,080 solid rocket motor this team drew on a 226 00:11:43,910 --> 00:11:41,640 nucleus of people from our science in 227 00:11:46,220 --> 00:11:43,920 his new directory who had past 228 00:11:49,160 --> 00:11:46,230 experience or on the SRB program and 229 00:11:52,730 --> 00:11:49,170 then the discipline areas to support a 230 00:11:54,410 --> 00:11:52,740 redesign it's my assessment this merging 231 00:11:56,990 --> 00:11:54,420 of the two teams and specially the team 232 00:11:59,540 --> 00:11:57,000 in place if I call has none exactly what 233 00:12:01,250 --> 00:11:59,550 it was intended to do it has a lot of 234 00:12:03,280 --> 00:12:01,260 their close working relationship a 235 00:12:07,490 --> 00:12:03,290 report of the established between the 236 00:12:09,500 --> 00:12:07,500 government contractor team Royce 237 00:12:11,810 --> 00:12:09,510 Mitchell manager of the solid rocket 238 00:12:15,350 --> 00:12:11,820 motor project we recognize there would 239 00:12:18,260 --> 00:12:15,360 be many analyses many tests many reviews 240 00:12:21,650 --> 00:12:18,270 and in order to speed things up to 241 00:12:23,960 --> 00:12:21,660 ordinary base of understanding we just 242 00:12:26,150 --> 00:12:23,970 brought the people to the job it'll 243 00:12:29,150 --> 00:12:26,160 speed things up it'll result in a better 244 00:12:31,910 --> 00:12:29,160 product the test program from for the 245 00:12:34,070 --> 00:12:31,920 solid rocket motor redesign starts in 246 00:12:38,240 --> 00:12:34,080 the lab literally at the microscopic 247 00:12:41,810 --> 00:12:38,250 level progresses on through component 248 00:12:43,460 --> 00:12:41,820 level subsystem assembly levels and then 249 00:12:46,920 --> 00:12:43,470 finally to the finished product which is 250 00:12:52,560 --> 00:12:49,440 the full scale static motor firings of 251 00:12:54,930 --> 00:12:52,570 course the culmination of all our test 252 00:12:57,329 --> 00:12:54,940 program they are the verification that 253 00:13:00,769 --> 00:12:57,339 all of our sub assembly and laboratory 254 00:13:03,630 --> 00:13:00,779 tests have led us in the right direction 255 00:13:06,510 --> 00:13:03,640 Carver Kennedy vice president of space 256 00:13:09,540 --> 00:13:06,520 programs for Morton Thiokol this is one 257 00:13:12,000 --> 00:13:09,550 of the most extensive development and 258 00:13:14,160 --> 00:13:12,010 testing programs I personally have ever 259 00:13:17,250 --> 00:13:14,170 been associated with in some 30 years in 260 00:13:18,930 --> 00:13:17,260 this business we believe the program we 261 00:13:22,550 --> 00:13:18,940 have laid out and the testing activities 262 00:13:25,199 --> 00:13:22,560 which we have undertaken will in fact be 263 00:13:28,170 --> 00:13:25,209 successful and give us great confidence 264 00:13:31,710 --> 00:13:28,180 that will return to flight on the 265 00:13:34,170 --> 00:13:31,720 schedule that nASA has established gene 266 00:13:36,690 --> 00:13:34,180 Kegel senior vice president of programs 267 00:13:39,090 --> 00:13:36,700 and operations for USB I booster 268 00:13:42,630 --> 00:13:39,100 production company incorporated we've 269 00:13:44,670 --> 00:13:42,640 also suspected 1l of going back and made 270 00:13:46,440 --> 00:13:44,680 some changes that will enhance the 271 00:13:49,199 --> 00:13:46,450 performance the hardware they did a more 272 00:13:51,780 --> 00:13:49,209 reliable and safe a hardware that was 273 00:13:52,920 --> 00:13:51,790 really a main goal it's become a lot of 274 00:13:55,290 --> 00:13:52,930 this thing with a recertification 275 00:13:57,540 --> 00:13:55,300 program they'll make to you overall 276 00:14:00,360 --> 00:13:57,550 before must be better and more reliable 277 00:14:03,090 --> 00:14:00,370 safe hardware I go on at the month I 278 00:14:04,440 --> 00:14:03,100 mean I'm that confident what I've seen 279 00:14:04,950 --> 00:14:04,450 in all the motors that I've been 280 00:14:08,340 --> 00:14:04,960 involved 281 00:14:11,640 --> 00:14:08,350 I love the formula I think it's everyone 282 00:14:13,350 --> 00:14:11,650 else's obligation to do our best every 283 00:14:16,500 --> 00:14:13,360 day on they have excellent people 284 00:14:19,530 --> 00:14:16,510 working on program very highly motivated 285 00:14:21,300 --> 00:14:19,540 and we all have a common goal less work 286 00:14:40,620 --> 00:14:21,310 toward making this thing as safe and 287 00:14:45,579 --> 00:14:43,570 well it's just a tremendous period for 288 00:14:48,180 --> 00:14:45,589 swear I ain't taking this opportunity to 289 00:14:50,410 --> 00:14:48,190 stop and relook and where we've been and 290 00:14:54,130 --> 00:14:50,420 now we're starting a look at where we're 291 00:14:56,380 --> 00:14:54,140 going jr thompson director of the 292 00:14:59,010 --> 00:14:56,390 marshall space flight center everybody 293 00:15:01,750 --> 00:14:59,020 that I've seen throughout NASA is very 294 00:15:03,370 --> 00:15:01,760 enthusiastic about the program we 295 00:15:13,610 --> 00:15:03,380 understand its risk but we're ready to 296 00:15:20,400 --> 00:15:17,490 each passing day brings NASA closer to 297 00:15:22,590 --> 00:15:20,410 renewed space flight operations due in 298 00:15:25,860 --> 00:15:22,600 large part to the efforts of these 299 00:15:28,380 --> 00:15:25,870 people it is a marvelous flying machine 300 00:15:30,350 --> 00:15:28,390 and i think that the agency needs it 301 00:15:34,530 --> 00:15:30,360 we're working hard to make that happen 302 00:15:37,710 --> 00:15:34,540 their teamwork an inspiring example of 303 00:15:39,720 --> 00:15:37,720 the human spirit this is a very unique 304 00:15:42,000 --> 00:15:39,730 capability that the country has and 305 00:15:44,940 --> 00:15:42,010 we're doing our best to maintain and 306 00:15:47,910 --> 00:15:44,950 preserve if you pass it on and I think 307 00:15:50,810 --> 00:15:47,920 that others ought to and will keep up 308 00:15:53,910 --> 00:15:50,820 that heritage their dedication a 309 00:15:57,450 --> 00:15:53,920 commitment to the hopes dreams and 310 00:16:02,550 --> 00:15:57,460 expectations of an entire nation I'm 311 00:16:05,070 --> 00:16:02,560 ready let's go right now t minus 10 nine 312 00:16:09,150 --> 00:16:05,080 we have a go for main engine start and 313 00:16:12,670 --> 00:16:09,160 we have main engine start four three two